Paint Modern technology 4.0: increased productivity and significant fault reduction

ABB Capacity ™ for Paint is a remedy portfolio for automating and also digitizing paint modern technology and paint lines. It makes it possible for cars and truck manufacturers to regulate the painting procedure in many ways.
Today’s automobile manufacturing is identified by short item life process in addition to a multitude of models and also variations, which are made on usual production lines with a high level of customization. Body painting is just one of the key procedures in the automotive market to have a straight impact on the external look of a car. Vehicle suppliers affix fantastic significance to the high quality of the final product, as well as buy one of the most modern-day paint lines for their factories.

Information evaluation for maximized painting processes
Within a paint cell with state-of-the-art conveyor and process technology, unique paint robotics take on different painting tasks, such as the homogenization of the surface and also the succeeding application of topcoats and also clear lacquers. An optimum interaction of all parts have to be attained in order to obtain the best feasible paint result. The variety of various body versions as well as shades additionally requires new needs for paint systems: intelligent programs can, as an example, established the individual paint criteria for the atomizer’s schedule, which is established by the color, the automobile design as well as the factory.

By keeping track of and also analyzing the data from manufacturing procedures and also devices, auto suppliers can currently design their paint systems a lot more effectively and also hence enhance productivity. ABB sustains its customers through its innovation and its ABB Capacity for Paint electronic portfolio, which permits them to maximize their painting processes, lower product as well as energy intake, and also enhance completion results of the painting procedure. The range of services belongs to the entire cross-industry digital proficiency dropping under the umbrella of ABB Capacity ™. This consists of an open, interoperable cloud system that links gadgets, systems, options, and also solutions in order to raise performance, efficiency, efficiency as well as security throughout the operational life cycle. ABB Capability ™ technology services and products are utilized in a wide range of sectors, assisting to create substantial added value with digitalization as well as closed-loop options.

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With ABB Ability for Paint, firms will achieve a first-run rate of virtually 100 per cent with constant availability thanks to early mistake discovery.
Adaptable machining techniques as needed.
Relying on the kind of core, Inacore looks to three optional processing approaches after elimination: In the very first version, the IRB 6700 locations the cores on the deburring table on core details assistance pallets. There, the IRB 1200 moves the separating airplane with a steel needle for deburring. The IRB 6700 after that grabs the cores again as well as places them on the elimination shuttle bus. The shuttle takes the cores out of the safety and security location of the cell and presents them to the operator for removing into the core shelfs and for hand-operated aesthetic examination. In the 2nd operating mode, ideal for basic core contours, the elimination robot gets rid of the cores under a chain area for deburring. The cores are after that deposited on the removal shuttle bus. In the 3rd variation, the IRB 6700 gets rid of the cores from the core box and places them directly on the removal shuttle without an intermediate deburring step.

MultiMove reduces area demands and prices.
The IRB 1200 controls Inacore with MultiMove. “We will never operate the two deburring robots per cell independently, so this configuration was the evident selection,” says Rudolf Wintgens. “In manufacturing, every cubic centimeter of space matters. Since we just need one robotic control system in the MultiMove, we minimize room needs as well as costs”.

Paint Innovation 4.0 optimization.
Pioneer values reliability.
Andreas Mössner, Taking Care Of Director of Inacore as well as Laempe Mössner Sinto, describes: “We appreciate the integrity of the ABB robots in rough environments and also the excellent flexibility of the programs, specifically throughout deburring. Furthermore, ABB was able to score with our various other needs as well as also with the price.” The business behind Inacore have comprehensive experience with robots for core making and spreading; Laempe as well as Scheuchl execute ABB robotics for clients worldwide. Laempe is a pioneer in the automation of sand core production making use of robotics. Along with ABB, Laempe set up the very first robot in a core-making application back in 1996.

Laempe is an ABB Authorized Value Carrier. For many years, Scheuchl has relied on robotics for spreading manufacturing and raw casting machining. Throughout the brand-new installation for Inacore, the assembly group and the developers from Laempe as well as Scheuchl gave all solutions for the execution of the ABB robotics.

A financially sensible service.
Inacore think that automation services with robotics are the most effective approach to generate with high reproducibility as well as high quality. “We accomplish shorter cycle times and lower personnel needs and can therefore decrease expenses,” says Dr. Udo Dinglreiter, Managing Director of Inacore as well as Scheuchl. “From an organization perspective, ABB robotics are preferred for their reduced overall as well as application expenses. In addition, the robot eases employees of physically hefty, repeated as well as harmful tasks, therefore boosting occupational safety and security”.

This is exactly how technology is made use of for making colors like chalk shades (χρωματα κιμωλιας) or acrylic colours (ακρυλικα χρωματα).

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